The butterfly project is replica of an original exhibit designed by Charles Sowers called Whirlygig currently on display at the exploratorium and SFO airport. It is an interactive exhibit that takes the input from a crank handle to electraly drive a stepper motor. The stepper motor is connected to a belt that runs floor to celing and runs through the butterfly mechanism. When the handle is spun the butterfly flaps its wings and flys upward.

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Reference

Refrence photos

Exploratorium Whirligig Documentation

Materials/Parts

Component Quantity Link Specs
Stepper Motor 1 https://www.omc-stepperonline.com/e-series-nema-23-bipolar
Stepper controler 1 https://www.amazon.com/UsongShine-Stepper-Controller
Arduino Nano 1 https://www.amazon.com/ELEGOO-Arduino
Arduino screw terminal 1 https://www.amazon.com/HiLetgo-Controller-Expansion
22ga Wire 1 https://www.amazon.com/Fermerry-Stranded-Electric
Rotary Encoder 1 https://www.amazon.com/600dp encoder
5mm rod 2 https://www.amazon.com/5mm rod
Flange Bearings 2 https://www.amazon.com/flange bearings
Shaft Collar 1 https://www.amazon.com/shaftcollar
Acrylic 1 https://www.tapplastics.com/product/plastics/cut_to_size_plastic/acrylic_sheets 1/2 thick Width 12in Length 12in

Development

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Reference photos for the butterfly exhibit I am planing on making!

Components: •Butterfly mechanism •stepper motor/encoder •belt system •housing

Got the stepper motor moving today after much struggle. The encoder is still not working but I will figure that out later. What I have now will move progress forward give me a platform to test on.

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Spent the day figuring out the cnc machine and what settings I need to use. First part vs last part manufactured

Note:

First go at making the butterfly mechanism. Notes: To much friction Needs more bearing support Need to adjust 3d printer tolerances

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  1. Made a new version of the butterfly with adjustments from last test, most prominent is moving the drive gear to be inline with the pulleys.